More Power by Saving Energy

Provides the simplest and most effective mean s to mitigate harmonics, and improve equipment operating life

Power Quality Regulators in Modular Structure

Phase:
Single/Three phase
Input voltage:
220/380V, 230/400V ±20% or customized
Output voltage:
220/380V, 230/400V ±1-5%
Frequency:
50/60Hz
Power factor:
0.8-1
Type of technology:
Servo type with roller carbon brush
Type of regulation:
Independent voltage control
Display:
LED/Touch Screen HMI
Installation:
Indoor/Outdoor

About Power Quality

As the Internet of Things (IoT) and Intelligent Manufacturing (IM) develops, an increasing number of non-linear loads such as variable frequency drives (VFDs), servo VFDs, and high-frequency power devices are applied. This inevitably poses a negative impact on the power grid, such as transient shock, high-frequency harmonic current, reactive current and 3-phase voltage unbalance.

Power Quality Issues

Harm to Devices

Benefits after Management

Excessive reactive current

Reduced efficiency in power generation and transmission and a fine imposed by the Power Sector to related enterprises;

Sharp decline in the utilization of input transformers and unnecessary increase in device costs and basic electricity payments

Ensure that system power factors meet  national standards, thereby avoiding fines arising from a low power factor;

Decrease in-house device power consumption, improve transformer utilization, and reduce electricity payments.

Excessive harmonic current

Voltage distortion generated on the power grid and inability to use related devices on the grid;

Shorter device service life, e.g., unexpected heating, accelerated aging and reduced service life of a capacitor, and more seriously, capacitor bulging, breakdown or explosion

Improve power use safety and system reliability;

Extend device service life and reduce device maintenance costs;

Minimize the disturbance of harmonic current on precision instruments.

3-phase voltage unbalance

Improper running of devices on the unbalanced line, and more seriously, device failure

Enhance power supply quality of enterprise equipment, improve reliability in device operation, and reduce economic loss;

Suppress neutral current and prevent overcurrent from damaging other lines.

Voltage sag

Unexpected shutdown of on-going manufacturing devices, product quality decline or production line hold-ups;

Machinery damage and electrical device burnout, and more seriously, personal accidents;

Sensitive-device data loss and huge economic loss

Ensure a continuous production line, and avoid  possible productivity drop due to device shutdown;

Optimize device power use quality, and ensure product quality;

Extend service life of manufacturing equipment.

Applications

Power Quality Regulators in Modular StructurePower Quality Regulators in Modular StructurePower Quality Regulators in Modular Structure

Introduction to Modular Power Quality Regulators

Our modular power quality products include: Static Var Generators (SVGs), Advanced SVGs (ASVGs) and Active Power Filters (APFs). They have features such as high power density, enhanced reliability, optimized performance, high utilization and unique designs. For use in different application scenarios, there are three way to install them: drawer style, wall-mounted style and upright style.

Power Quality Regulators in Modular Structure

Drawer style

Power Quality Regulators in Modular Structure

Wall-mounted

Power Quality Regulators in Modular Structure

Upright

Power Quality Regulators in Modular Structure

2-Units wall mounted

Power Quality Regulators in Modular Structure

2-Units drawer style

Power Quality Regulators in Modular Structure

Integrated modular cabinet

Main Features of Modular Power Quality Regulators

Our modular power quality regulators:

  • Are compact, with a maximum size of only 0.05m³, have a high power density, and apply to a variety of scenarios. In practice, they are more applicable to places where limited space poses a stringent requirement on the ground they could cover, as well as power distribution upgrading projects.
  • Employ the same design concepts as industry-grade products, and therefore, highly adaptable to the environment.
  • Furnish the module control layer with a board compartment that reaches a dust-proof rating of IP6X and has withstood the nationally recognized third-party lab testing.
  • Apply an interleaving control manner at the output end. This reduces at least 40% of global ripple current.
  • Support a dynamic response at ms level, with a global response time less than 2ms. Therefore, they can accurately track how transient current changes in the power grid and prevent over-compensation and under-compensation.
  • Employ an industry-leading redundant design based on Insulated Gate Bipolar Transistors (IGBTs). As a result, failure in one line will not affect the proper running of the system.
  • Allow devices to detach from the power grid in case of a breakdown, with no port capacitors remain connected to the grid, thus preventing any negative impact on the harmonic oscillator and capacitive reactive power of the grid.
  • Support a CT connecting at the power supply side or the load side, which you can adjust according to on-site requirements.
  • Have a fast and thorough fault self-diagnosis function, which can be intelligently adjusted based on actual operating conditions and states.
  • Make it easier to maintain by using separately removable parts such as bus capacitor and fan.
  • Support a smart algorithm, which automatically adjusts the compensation proportion based on real-time changes in reactive current and harmonic current, and also supports flexibly setting a compensation goal, in order to optimize your business objective.
  • Support smart sleep in which two parallel systems apply a polling mechanism to allocate an average worktime for each module under a light load condition, thus extending module lifetime.
  • Have passed the CE certification and conform to EN 62477-1: 2012+A11-2014+A1-2017 standard;
  • Each of our products has the following compensation feature:
  • An APF supports a wider range of compensation, that is, instantaneous 2nd‒51st harmonic compensation;
  • An ASVG supports 2nd‒23rd harmonic compensation. You can set harmonic compensation capacity and reactive compensation capacity globally.
  • An SVG supports global, instantaneous compensation for inductive reactive power and capacitive reactive power, and meanwhile, solves the three phase unbalance problem.

Enhanced Reliability & Performance

Industry-first dust-proof module at the control layer: The control section is separated from the power section. The control layer applies a fully closed dust-proof design, with no vent holes at two sides, front and back, thus obtaining an excellent sealing; while at the air cooling layer, critical power units are cooled by the power layer, thus achieving a superior device cooling performance. In addition, the control layer reaches a protection class of IP6X and has withstood the third-party lab testing. This isolates the control section from being polluted by the outer world. Besides, we employ an industry-grade hardware design, which further improves security and reliability.

Power Quality Regulators in Modular Structure

Power Quality Regulators in Modular Structure

At the dust-proof certification test

Power Quality Regulators in Modular Structure

After the dust-proof certification test

Use of a separate control scheme for each IGBT, which is much more reliable because: each IGBT is equipped with a set of drives and a hall element, and in the case that the IGBT on one side fails, the device still could offer 50% of the rated output capacity.

Power Quality Regulators in Modular Structure

Providing a soft-start relay and resistor between a filter capacitor and the power grid, to ensure that when a device fails, the filter capacitor breaks away from the grid, without posing any secondary impact on the grid.

Power Quality Regulators in Modular Structure

Quicker response: Use of a Second-Order Generalized Integration (SOGI) algorithm achieves a global response time of less than 2ms, making it possible to accurately tract how harmonic content and reactive content change in the power grid and prevent over-compensation and under-compensation.

Power Quality Regulators in Modular Structure Power Quality Regulators in Modular Structure

In the response test of a sudden load rise, the oscillometer record shows that the global response time on the display is 1.36ms.

In the response test of a sudden load drop, the oscillometer record shows that the global response time on the display is 1.96ms. 

Advanced harmonic suppression technology: Quickly suppresses the harmonic state in less than 1s after a device detects that harmonic current is inevitable in the power grid, making sure that the device will not be turned off entirely so that it can go on performing compensation for the system.

Power Quality Regulators in Modular Structure

Low ripple output: An interleaving-based low-ripple control technology achieves a smooth waveform even for a 60th harmonic output.

Power Quality Regulators in Modular Structure

How Modular Power Quality Regulators (APF/ASVG/SVG) Work

Our modular power quality regulators are connected in parallel on the power grid. By using an external CT to detect in real-time the load current on the grid, with the help of DSP/FPGA/CPLD chips, and in cooperation with the latest harmonic/reactive-component extraction technology, our regulators quickly obtain the harmonic or reactive content in the load current upon analysis, then generate PWM pulses based on the value that has been set, drive the bi-directional converter made up of three-level IGBT modules, and generate a compensation current that meets the grid requirement. Finally, they realize dynamic, precise compensation for harmonic or reactive current and improve the quality in power supplying.

Power Quality Regulators in Modular Structure

Harmonic current compensation by an APF

Power Quality Regulators in Modular Structure

Inductive reactive-current compensation

Power Quality Regulators in Modular Structure

Capacitive reactive-current compensation

Modular APF/ASVG/SVG Model

Power Quality Regulators in Modular Structure

APF Model for Quick Selection

Transformer Capacity (kVA)

APF Capacity (3-Phase 3-Wire)

APF Capacity (3-Phase 4-Wire)

1000

200A

300A

1250

300A

400A

1600

400A

500A

Remarks

1. For use in harsh environment, we recommend industry-specific cabinet-style products;

2. For use in scenarios where harmonic current and reactive current are excessively large, configure our products based on actual calculation or in-site test data.

Modular APF Parameters

Model

APF 20A

APF 35A

APF 50A

APF 100A

APF 125A

APF 150A

System Parameters

Grid voltage

400V (-40%‒+20%)

Grid frequency

50 Hz/60Hz (±10%)

Pieces to be integrated

No limit

Global efficiency

Up to 98%

Wiring mode

3-phase 3-wire/3-phase 4-wire

Heat loss

<2%

CT

150/5‒10000/5

Connection mode

Back connection/Top connection

Air in/out

Front to back/Top to bottom

Performance Indicators

Response time

<2ms

Harmonic compensation order

2‒51

Cooling mode

Intelligent air cooling

Noise indicator

<58dB

Fixing mode

Drawer style, wall-mounted style and upright style

Dimensions

(W*D*H mm)

Drawer style: 442*485*90

Wall-mounted:442*90*485

Drawer style: 500*590*150

Wall-mounted:505*175*640

Upright: 170*525*590

Drawer style: 500*590*170

Wall-mounted: 505*195*640

Upright: 170*525*590

Net weight

20kg

35kg

45kg

Environment Parameters

Altitude

≤2000m, 2000m‒4000m de-rating

Operating temperature

-10℃‒+50℃ (>40℃, use upon de-rating)

Relative humidity

5%‒95%, non-condensing

ASVG/SVG Model for Quick Selection

Transformer Capacity

(kVA)

CosФ

 

<0.5

0.5‒0.6

0.6‒0.7

0.7‒0.8

0.8‒0.9

1000

550kvar

550kvar

450kvar

350kvar

200kvar

1250

600kvar

600kvar

550kvar

450kvar

235kvar

1600

800kvar

800kvar

700kvar

550kvar

300kvar

Remarks

1. For use in harsh environment, we recommend industry-specific cabinet-style products;

2. For use in scenarios where harmonic current and reactive current are excessively large, configure our products based on actual calculation or in-site test data.

Modular ASVG Parameters

Model

ASVG15kvar

ASVG25kvar

ASVG35kvar

ASVG50kvar

ASVG70kvar

ASVG100kvar

System Parameters

Grid voltage

400V (-40%‒+20%)

Grid frequency

50Hz/60Hz (±10%)

Pieces to be integrated

No limit

Efficiency

Up to 98%

Wiring mode

3-phase 3-wire/3-phase 4-wire

Heat loss

<2%

CT

150/5‒10000/5

Connection mode

Connect from the back/top

Air in/out

Front to back/Top to bottom

Performance Indicators

Global response time

<2ms

Harmonic compensation order

2‒23

Power factor

Adjustable from -1‒1

Cooling mode

Intelligent air cooling

Noise

<58dB

Fixing mode

Drawer style, wall-mounted style and upright style

Dimensions

(W*D*H mm)

Drawer style: 442*485*90

Wall-mounted: 442*90*485

Drawer style: 500*590*150

Wall-mounted: 505*175*640

Upright: 170*525*590

Drawer style: 500*590*170

Wall-mounted: 505*195*640

Upright: 170*525*590

Net weight

20kg

35kg

45kg

Environment Parameters

Altitude

≤2000m; 2000m‒4000m de-rating

Operating temperature

-10℃‒+50℃ (>40℃, use upon de-rating)

Relative humidity

5%‒95%, non-condensing

*Allocating rated power for compensation: You can select a proportion of the global rated power based on your settings to compensate for harmonic current and reactive current.

100% indicates that all of the global rated power is used for harmonics compensation.

Modular SVG Parameters

Model

SVG 15kvar

SVG 25kvar

SVG 35kvar

SVG 50kvar

SVG 70kvar

SVG100kvar

System Parameters

Grid voltage

400V (-40%‒+20%)

Grid frequency

50Hz/60Hz (±10%)

Pieces to be integrated

No limit

Efficiency

Up to 98%

Wiring mode

3-phase 3-wire/3-phase 4-wire

Heat loss

<2%

CT

150/5‒10000/5

Connection mode

Connect from the back/top

Air in/out

Front to back/Top to bottom

Performance Indicators

Global response time

<2ms

Power factor

Adjustable from -1‒1

Cooling mode

Intelligent air cooling

Noise

<58dB

Fixing mode

Drawer style, wall-mounted style and upright style

Dimension

(W*D*H mm)

Drawer style: 442*485*90

Wall-mounted: 442*90*485

Drawer style: 500*590*150

Wall-mounted: 505*175*640

Upright: 170*525*590

Drawer style: 500*590*170

Wall-mounted: 505*195*640

Upright: 170*525*590

Net weight

20kg

35kg

45kg

Environment Parameters

Altitude

≤2000m, 2000m‒4000m de-rating

Operating temperature

-10℃‒+50℃ (>40℃, use upon de-rating)

Relative humidity

5%‒95%, non-condensing

APF20A, 35A-LCD in Drawer-style Structure

ASVG/SVG15kvar, 25kvar-LCD in Drawer-style Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Top view

APF20A, 35A-LED in Drawer-style Structure

ASVG/SVG15kvar, 25kvar-LED in Drawer-style Structure

 

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Top view

APF50A, 100A-LCD in Drawer-style Structure

ASVG/SVG35kvar, 50kvar, 70kvar-LCD in Drawer-style Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Back view

 

Power Quality Regulators in Modular Structure

Top view

Power Quality Regulators in Modular Structure

APF50A, 100A-LED in Drawer-style Structure

ASVG/SVG35kvar, 50kvar, 70kvar-LED in Drawer-style Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Back view

 

Power Quality Regulators in Modular Structure

Top view

Power Quality Regulators in Modular Structure

APF125A, 150A-LCD in Drawer-style Structure

ASVG/SVG100kvar-LCD in Drawer-style Structur

 

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Back view

 

Power Quality Regulators in Modular Structure

Top view

Power Quality Regulators in Modular Structure

APF125A, 150A-LED in Drawer-style Structure

ASVG/SVG100kvar-LED in Drawer-style Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Back view

 

Power Quality Regulators in Modular Structure

Top view

Power Quality Regulators in Modular Structure

APF20A, 35A in Wall-mounted Structure

ASVG/SVG15kvar, 25kvar in Wall-mounted Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Top view

APF50A, 100A in Wall-mounted Structure

ASVG/SVG35kvar, 50kvar, 70kvar in Wall-mounted Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Top view

APF125A, 150A in Wall-mounted Structure

ASVG/SVG100kvar in Wall-mounted Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Top view

APF50A, 100A, 125A, 150A in Upright Structure

ASVG/SVG35kvar, 50kvar, 70kvar, 100kvar in Upright Structure

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Left view

Power Quality Regulators in Modular Structure

Top view

Modular Structure of SVGs&APFs in Drawer-style Cabinet

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Side view

Power Quality Regulators in Modular Structure

Back view

Modular Structure of SVGs&APFs in Upright Cabinet

Power Quality Regulators in Modular Structure

Front view

Power Quality Regulators in Modular Structure

Side view

Power Quality Regulators in Modular Structure

Back view

Power Quality Regulators in Modular Structure

Module installation view

Power Quality Regulators in Modular Structure

Top view

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